Audi 100

1982-1990 of release

Repair and operation of the car




Audi 100
+ 1.1. Governing bodies and devices
+ 2. Technical characteristics
+ 3. Engines
+ 4. Cooling system
+ 5. Exhaust system
+ 6. Power supply system
- 7. Transmission
   + 7.1. Coupling
   + 7.2. Mechanical drive of switching off of coupling
   + 7.3. Hydraulic drive
   - 7.4. Transmission
      - 7.4.1. Four-speed transmission of type 014
         7.4.1.1. Removal and dismantling
         7.4.1.2. Dismantling and assembly of primary shaft
         7.4.1.3. Dismantling and assembly of a secondary shaft
         7.4.1.4. Assembly and dismantling of the synchronizer
         7.4.1.5. Dismantling and assembly of differential
         7.4.1.6. Assembly of a transmission
         7.4.1.7. Selection of thickness of adjusting rings of back bearings
         7.4.1.8. Gear shifting lever
         7.4.1.9. Adjustment and installation of the mechanism of management of gear shifting
      + 7.4.2. Five-speed transmission of type 013 or 093
      + 7.4.3. Five-speed transmission of types 016 and 012
      + 7.4.4. Mechanism of management of gear shifting of KP of 016 type
      + 7.4.5. Automatic transmission
   + 7.5. Drive of forward wheels
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment










7.4.1.6. Assembly of a transmission

PERFORMANCE ORDER
1. To establish an external ring of the forward bearing of a secondary shaft (if the bearing was replaced) in a coupling case and to record it a pin 22 (see rice. Secondary shaft of a transmission of type 014).
2. To establish differential assembled in a coupling case.
3. To establish a cover of differential and to wrap bolts of its fastening the moment of 25 N · m (2,5 kgfs · м).
4. To establish flanges of a half shaft and to wrap bolts of their fastening the moment of 20 N · m (2,0 kgfs · l), having recorded thus flanges from a provorachivaniye.
5. To screw in a cover 3 (see rice. Transmission of type 014) differential boxes speedometer reducer case.
6. To press an external ring of the back bearing of a secondary shaft if the bearing was replaced in a case of 31 transmissions.
7. To establish a fork of the 13th switching of the 1st and 2nd transfers with a rod 14 in a groove of the coupling of the synchronizer and together with a secondary shaft 15 to establish in a case of 31 transmissions.
8. To establish a lead on a rod of a fork of switching of the 1st and 2nd transfers and to record it a spring pin.
9. To establish an intermediate gear wheel of the 35th backing on axis 23 and to press an axis in a transmission case.
10. To establish primary shaft 12 in a case of 31 transmissions, having entered teeths of the corresponding gear wheels into gearing.
11. To press adjusting pins 32 in a transmission case.
12. To connect a case of 31 transmissions to a case of the 5th coupling, having established between them laying 6.
13. To wrap bolts of 33 fastenings of a case of a transmission to a coupling case the moment of 25 N · m (2,5 kgfs · м).
14. To record from axial movement primary shaft, for example by means of a cross-piece 1 (2 – a coupling case).
15. To press in a case 31 (see rice. A transmission of type 014) transmissions the back ball bearing 30 of primary shaft the closed part of a separator towards a case.
16. To establish a persistent washer 29 and a lock ring 28.
17. To remove a cross-piece and to include one of transfers, having recorded primary shaft from a pro-collar. To wrap a nut 26 on the end of a secondary shaft the moment of 100 N · m (10 kgfs · l) and to zakontrit it.
18. To establish rods of forks in neutral situation.
19. To put forward a rod of a fork of switching of the 3rd and 4th transfers back and to insert into a rod opening a pin 2 (see rice. A case of a transmission of type 014) the castle device, previously having greased it with a thin layer of jellied greasing. To establish a fork rod in neutral situation.
20. To pick up for thickness adjusting rings for the correct installation of back bearings of primary and secondary shaft (see subsection 7.4.1.7)
21. To establish a spring bracket 1 (see rice. A switching mechanism case) on the switch of 2 transfers, thus the leg of a spring has to rest against the lever on a switch rod.
22. To establish in a back cover of the 16th transmission (see rice. Transmission of type 014) adjusting washer 25 back bearings of a secondary shaft.
23. To establish all rods of forks in neutral situation and to get a lead of the switch of transfers to grooves of rods of forks.
24. To establish laying 21. Then to establish a cover of a transmission 16 on hairpins of a case of 31 transmissions, previously having turned it clockwise. To wrap bolts of 17, 18 and 19 fastenings the moment of 25 N · m (2,5 kgfs · м).